Products

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Junta de dilatación de tela

Fabric Expansion Joint

Las juntas de expansión de tejido cumplen la función de compensar desalineaciones y dilataciones térmicas en conductos, especialmente en centrales eléctricas y otros sistemas de canalización. Se emplean siempre que sea necesario transportar fluidos calientes en aplicaciones de baja presión, como el aire de entrada y los gases de salida en grandes procesos de combustión.
Las juntas de expansión de tejido proporcionan aislamiento y protección contra el desgaste, al tiempo que compensan eficazmente la dilatación térmica y las vibraciones.
Las ventajas de estas juntas varían según la aplicación, el entorno y otros factores relacionados con el proceso industrial.
Ofrecen una flexibilidad excepcional y permiten absorber grandes desplazamientos térmicos en un espacio relativamente reducido.
Pueden absorber mayores desplazamientos que las juntas de expansión metálicas, sin generar cargas de resorte. Esto resulta fundamental para limitar los esfuerzos térmicos en los conductos, sus soportes y los equipos asociados.
Estas juntas aportan flexibilidad a los sistemas industriales de canalización y a las conexiones de ventiladores y soplantes, absorbiendo la dilatación térmica, aislando vibraciones y ruido, y permitiendo desalineaciones. Su capacidad para grandes desplazamientos en espacios reducidos, bajas tasas de resorte y amplio rango de temperatura les otorgan ventajas frente a otros tipos de juntas. Se utilizan en numerosos sectores: energía, petroquímica, celulosa y papel, así como en infinidad de instalaciones industriales. Existen diversos modelos y materiales para adaptarse a los requisitos específicos de cada aplicación.
Los tipos de juntas de expansión para conductos moldeadas integralmente de alta calidad se fabrican con elastómeros de caucho reforzado, con la ventaja de bridas integrales y fácil instalación. Pueden fabricarse con o sin arcos moldeados, que aportan mayor capacidad de desplazamiento y fiabilidad.
Material:
Fluoroplásticos (PTFE), fluoroelastómero (FKM), neopreno (250 °F) y silicona (450 °F). Si se requiere, el refuerzo también puede cambiarse por mezcla de aramida, poliéster u otros materiales.
Aplicación:
Centrales térmicas de combustibles fósiles, plantas de celulosa y papel, intercambiadores de aire a molinos de carbón, cemento, enfriadores de clinker a intercambiadores de calor, etc.
Fluidos:
Aceite, aire limpio (temperatura de servicio de 600 °F a 750 °F), gases de combustión con partículas sólidas abundantes.


Rubber expansion joints
Brand

LUOYING

Rubber expansion joints
Size

DN5-300

Rubber expansion joints
Temp

Rubber expansion joints
Pressure

Hasta 1 bar

Product Range

Customized Products

  • Rubber expansion joints
  • Rubber expansion joints
  • Rubber expansion joints
  • Rubber expansion joints
  • Rubber expansion joints
  • Rubber expansion joints

Technical Notes

Manufacturing of rubber expansion joints

Rubber expansion joints

 

Wrapping fabric reinforced rubber sheets

Rubber expansion joints are mainly manufactured by manual wrapping of rubber sheets and fabric reinforced rubber sheets around a bellows-shaped product mandrel. Besides rubber and fabric, reinforced rubber and/or steel wires or metal rings are added for additional reinforcement. After the entire product is built up on the mandrel, it is covered with a winding of (nylon) peel ply to pressurize all layers together. Because of the labor-intensive production process, a large part of the production has moved to eastern Europe and Asian countries.

 

Molded rubber expansion joints

Some types of rubber expansion joints are made with a molding process. Typical joints that are molded are medium-sized expansion joints with bead rings, which are produced in large quantities. These rubber expansion joints are manufactured on a cylindrical mandrel, which is wrapped with bias cut fabric ply. At the end the bead rings are positioned and the end sections are folded inwards over the bead rings. This part is finally placed in a mold and molded into shape and vulcanized. This is a highly automated solution for large quantities of the same type of joint.

 

Automated winding of rubber expansion joints

New technology has been developed to wind rubber and reinforcement layers on the (cylindrical or bellows-shaped) mandrel automatically using industrial robots instead of manual wrapping. This is fast and accurate and provides repeatable high quality. Another aspect of using industrial robots for the production of rubber expansion joints is the possibility to apply an individual reinforcement layer instead of using pre-woven fabric. The fabric reinforcement is pre-woven and cut at the preferred bias angle. With individual reinforcement it is possible to add more or less fiber material at different sections of the product by changing the fiber angles over the length of the product.

Advantage

Nsure that the hose meets the published levels.

dimensions

Economy of minimal face-to-face dimensions

Lightweight

Lightweight construction requires no special handling equipment

Reduced

Reduced fatigue factor and reduced heat loss

Greater

Greater recovery from movement

Installation

Ease of Installation and small space requirements

Insulates

Insulates against the transfer of noise and vibration

Expansion joint accessories

Quality decides value
Rubber expansion joints

Flange

Piping components can be bolted together between flanges. Flanges are used to connect pipes with each other, to valves, to fittings, and to specialty items such as strainers and pressure vessels. A cover plate can be connected to create a "blind flange" Flanges are joined by bolting, and sealing is often completed with the use of gaskets or other methods. Mechanical means to mitigate effects of leaks, like spray guards or specific spray flanges, may be included. Industries where flammable, volatile, toxic or corrosive substances are being processed have greater need of special protection at flanged connections. Flange guards can provide that added level of protection to ensure safety.

Rubber expansion joints

Covers

Fasteners are used for fastening and securing materials such as wood, metal, plastic, or concrete. They include nuts and bolts, threaded rods, structural bolts, machine screws, wedge anchors, washers, rivets, and more in a variety of types and sizes, including metric and inch.

Rubber expansion joints

Particulate barriers/purge connectors

In systems that have a media with significant particulate content (i.e. flash or catalyst), a barrier of ceramic fiber can be utilized to prevent corrosion and restricted bellows flexibility resulting from the accumulation of the particulate. Purge connectors may also be utilized to perform this same function. Internal liners must also be included in the design if the expansion joint includes purge connectors or particulate barriers.

Rubber expansion joints

Liners

A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. It is a deformable material that is used to create a static seal and maintain that seal under various operating conditions in a mechanical assembly.